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Needle leakage and troubleshooting
  • 2022-06-21
  • 浏览次数: 252

During the knitting process, the needle tongue does not hook the newly laid yarn, or the coil falling off after it hooks the wool yarn but comes out of the needle hook again after forming a circle is called needle leakage. It is mainly caused by poor or worn triangle device, improper yarn feeding, poor knitting needle and mechanical vibration. The specific solutions are as follows:


Cause

resolvent

Yarn is damaged during rewinding

Rewinding

Flat bending deformation of bobbin

Change the bobbin and rewind

Excessive weaving tension

Reduce yarn feeding tension

There is cross and entanglement between yarns

Correct threading sequence and put the bobbin in place

Yarn is clamped by other machine parts

Straighten out the position of parts and adjust them

The needle tongue is too tight to close properly

Add white oil to the brush or change the needle

The brush is loose or improperly installed

Tighten the screws and adjust the brush position

Yarn nozzle seat is not in place

Adjust the position of yarn nozzle seat

Needle selector fault

Remove and repair the needle selector

The pulling force is too small or the turning needle pulling force is too large

Adjust tension

Yarn nozzle position too high or too low

The cross point of front and rear needles is 1.5mm high, and the yarn mouth is adjusted

The outlet of yarn nozzle is too large or burred or worn

Replace yarn nozzle

Hair removal fillet with brush

Replace the brush

The sliding block of yarn nozzle seat is loose or uneven

Readjust or replace

The front and rear needle beds are not aligned due to the incorrect position of the shaking table

Correct the needle bed position, pay attention to the needle turning position and the total needle position 。

There is scale in the needle groove, and the needle tongue is sluggish

Clean the needle bed and knitting needle parts to eliminate scale

Different knitting needle models or manufacturers

Replace knitting needles of the same manufacturer

The bending triangle slider is loose, and the two ends are too narrow and sharp

Correct or replace

Curved yarn triangle mark

polishing

The feeding speed of curved yarn triangle is inconsistent

A sharpened eye triangle

Loose or worn starting triangle

Adjust or replace

Side antenna jitter amplitude is too large

Adjust or replace

Mechanical jitter

Overhaul mechanical transmission components

Problems in plate making due to unreasonable weaving process

Check plate making procedure

Poor yarn quality and low strength

 

Reduce the yarn feeding tension or change the yarn, or pass the yarn feeder or yarn storage device

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